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CASE STUDIES
Our Client’s Successes
Interim Materials Manager
Customer – Tier 1 Supplier
Product – NVH Components
Results
Achieved targeted total inventory cost with a controlled reduction of $2.2M
Drove inventory accuracy improvements
Finished with 99.6% OTD score
Problem
Lost Materials Manager and the Plant is in a remote area, so it was difficult to attract top talent quickly
Needed experienced Materials Manager to drive targeted corporate improvements quickly
Losses in inventory
Solution Approach
Implemented an Interim Materials Manager to drive improvements and successfully hand off responsibilities to a new Direct Hire.
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Crisis Management
Customer – Tier 1 Supplier
OT Reduction better than forecast within 2 weeks
Inventory accuracy improvement from 72% to 96%
Labor headcount reduction from 761 to 598
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Crisis Management
Customer – Tier 1 Supplier (Canada)
Reduced weekly downtime by over 5 hours
Increased inventory accuracy by 22% in 3 weeks and achieved 98% within 5 weeks
Recruited and placed successful Plant Manager
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Profit Improved
Customer – Tier 1 Supplier
Monthly profit improved by 4%
Throughput improvement and schedule attainment
Customer downtime eliminated
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Restored Ratings
Customer – Tier 1 Supplier
Spectrum restored Quality and Delivery ratings within 4 months with PPM < 100 and a Delivery score of 99.3%
Saved $1M a month by removing all third-party resources within 3 months
Reduced attrition and lowered absenteeism
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Plant Turnaround
Customer – Tier 1 & Tier 2 Supplier
26% EBIT improvement with Q4 EBIT at 13%
Elimination of unnecessary labor
Payback for investment in Spectrum < 90 days
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