CASE STUDIES

Our Client’s Successes

Region Turnaround

Customer – European Tier 1 & Tier 2 Supplier

Area – All North American Region


Results

  • Sustainable 6% EBIT improvement with North American results from break-even in one year to 6% EBIT the following year
  • Created a cohesive and flexible regional team in a structure that created the correct blend of autonomy, teamwork and synergy
  • After elimination of restructuring cost, payback for investment in Spectrum was four months

Problem

  • Unacceptable profitability position in North America
  • No American regional structure in place with all functions reporting back to EU
  • No regional teamwork or synergy

Solution Approach

  • Spectrum engaged in a North American top leadership position: This position reported to the CEO in Europe.
  • Spectrum restructured the North American organization: This was accomplished in six months, multiple positions were eliminated, multiple positions and people were added to the organization.

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More Case Studies

Crisis Management
  • OT Reduction better than forecast within 2 weeks
  • Inventory accuracy improvement from 72% to 96%
  • Labor headcount reduction from 761 to 598
Crisis Management
  • Reduced weekly downtime by over 5 hours
  • Increased inventory accuracy by 22% in 3 weeks and achieved 98% within 5 weeks
  • Recruited and placed successful Plant Manager
Interim Materials Manager
  • Achieved targeted total inventory cost with a controlled reduction of $2.2M
  • Drove inventory accuracy improvements
  • Finished with 99.6% OTD score
Profit Improved
  • Monthly profit improved by 4%
  • Throughput improvement and schedule attainment
  • Customer downtime eliminated
Restored Ratings
  • Spectrum restored Quality and Delivery ratings within 4 months with PPM < 100 and a Delivery score of 99.3%
  • Saved $1M a month by removing all third-party resources within 3 months
  • Reduced attrition and lowered absenteeism